Jaguar automatic wet blasting machine

High-volume carbide insert finishing demands one thing above all else: the same result, thousands of times over. When edge radius tolerance drifts, coatings fail and inserts that should carry a high margin start costing more to produce. The Jaguar is built for producers who cannot afford that loss.

Six pallets per cycle on a 900x900mm flat table. 20 minute cycle times and edge radii held to ±5 µm batch after batch, with the controls to maintain this. Supplied to insert manufacturers globally, the Jaguar is the proven high-capacity solution.

Highlights
4 min per pallet
±5 µm tolerance
Designed for uptime
Features Technical specifications

The technical challenge

Honing and pre/post treatments are not a cleaning operation, they are precision surface treatments that add significant value to your parts. Every cycle must deliver within a tolerance tight enough to guarantee coating adhesion and cutting performance. Even a 3% scrap rate over 10,000 pieces cannot be justified. 

Process control and consistency

The Jaguar runs eight blast guns across a multi-axis system, with the cassette indexing through the X-axis whilst the blast head operates across Y and Z. Gun crown angles are pre-set between 45° and 80°. Slurry pressure control keeps blast energy consistent from the first pallet to the last. The optional patented elutriation tower continuously removes broken media, so media quality does not erode over a production run. Blast airflow monitoring ensures even processing from each gun.

The Jaguar processes up to six pallets per cycle at approximately 4 minutes per pallet, per side. Recipes are stored, coded, and recalled by component type, so repeat production runs start where the last one finished.

Why Vapormatt

We invented wet blasting and have supplied insert finishing systems to carbide producers across the globe. No competitor brings that depth of application knowledge to a machine with this capacity.

  • Decades of insert application knowledge: from the first automated edge honing machines in the 1980s to the Jaguar today, our process recipes are proven across global insert production at every scale.
  • High-capacity, sustained precision: built to process at volume continuously, the Jaguar maintains ±5 µm edge radius tolerance across extended production runs without process drift.
  • Designed for uptime: large maintenance doors, spacious cabinet, externally mounted components to keep critical bearing areas protected and reduce intervention time when servicing is needed.

The Vapormatt Promise: the machine meets the agreed specification, or we make it right.

The bottom line

The Jaguar is the proven choice for carbide insert producers who need more capacity and tighter process accountability than traditional turntable options. A machine that cannot hold consistency cannot hold tolerances; without that control, scrap rates climb and performance cannot be guaranteed. The Jaguar closes that gap. 

Technical specifications

ParameterSpecification
Blast cabinet floor area6.98 x 2.3 x 3.02m high (275" x 91" x 119" high), including filtration
Slurry system2 Vapormatt vortex slurry pumps; closed-loop pressure control; polyurethane pumping elements
Electrical supply400/480V, 3 phase, 50/60 Hz, 36 amp
Process air supply6-7 bar (90-100 psi); 5.6 Nm³/min (209 SCFM) for 8 guns
Water supply2-4 bar (30-60 psi); 13 L/min (3 gpm) intermittent
Sound attenuationInternal sound reduction panels and sound-deadening maintenance doors; operational noise specifiable to 75 dBA
Vertical gun head manipulator200mm (7.9") Z-axis stroke, ±0.5mm accuracy (optional)
Load/unload cellShuttle system with safety cage for continual pallet loading during production (optional)
Blast airflow monitoringPer-gun fault detection for air jet or hose failure (optional)

Full technical specifications are available in the downloadable Jaguar machine brochure

Contact us

Discuss the suitability of the Jaguar to your finishing needs